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 Alloy C19000                          B98                                         SWISSMETAL


Designation
                       SWISSMETAL® CuNi1P
                                                         
Swissmetal Boillat
B98

 Chemical Composition      Ni 0.9 - 1.2 %         P 0.15 - 0.25 %      Cu remainder

 Impurities (max)                Fe  0.05     Pb  0.02   Zn  0.25   Sn  0.05   Others  0.1 

 

 

 

 Standards

 

EN 12163

EN 12163 = copper and copper alloys - rods for general purposes

 Remark

 

In order to achieve maximum homogeneity and continuity in quality and workmanship, Swissmetal tolerances on both alloy components and impurities, are significantly tighter and more precisely defined than indicated above.
 Manufacturing Range   





Rolled products  Strips

 

Thickness

Width

0.002 - 0.140"

0.20 - 4.00"

 

 

Other Sizes upon request
Extruded and drawn products

 

  Rods

 

 

Diameter 0.40 - 3.15" drawn    Condition C
Diameter 0.30 - 3.15" drawn    Condition D
Diameter 0.65 - 4.00" extruded
  Hollow rod

 

 

Outside dia. 1.20 - 3.15"
Inside dia. 0.50 to 2.30"             Drawn without mandrel
Outside dia. 1.20 - 3.15"
Inside dia. 0.80 - 2.30"              Drawn with mandrel 
 Profiles available upon request
 Main Technological      Properties
A heat treatable copper-nickel-phosphorous alloy.  Our B98 has  medium to high mechanical properties,  good electrical and thermal conductivity,  good cold formability and is suitable for welding. Our B98 is particularly resistant to fatigue stress and has excellent thermal stress relaxation properties.

 Some Typical Uses

 

Our B98 has various uses in the electronics industry. Springs, contacts, clips and other connecting items are made from strip. Rods and hollow rods are used as electrodes, jaws and contact rolls for welding purposes. B98 in strip form is a  good substitute for many low beryllium alloys such as CuCo2Be / CuCo1Ni1Be / CuNi2Be (UNS C17410...C17510).  Our B98, with the additional benefit of increased strength, can also be substituted for Cu-Fe-P alloys (UNS C19400...C19750).

 Standard Tolerances Product

 

Dimension (mm)

 

Tolerances (mm)

 

Strips Thickness 0.002 - 0.140" ± 3 % on nominal thickness

Width  0.20 - 4.00"

± 0.004 - ±0.008" depending on thickness

Rods Æ    0.30 - 0.40" ± 0.0007" (ISO h9) drawn
Æ > 0.40 - 0.70" ± 0.0008" (ISO h9) drawn
Æ > 0.70 - 1.20" ± 0.0010" (ISO h9) drawn
Æ > 1.20 - 2.00" ± 0.0020" (ISO h10) drawn
Æ > 2.00 - 3.15"

 

± 0.0024" (ISO h10) drawn

 

Hollow rods Outside dia. > 1.20 - 2.00"
± 0.005"
Drawn without Mandrel Outside dia. > 2.00 - 3.15"
Inside dia.
± 0.006"
± 0.020"
Drawn with Mandrel* Outside dia. > 1.20 - 2.00" ± 0.002"
  Outside dia. > 2.00 - 3.15" ± 0.060"

Inside dia. > 0.80 - 1.20"

± 0.0066"
Inside dia. > 1.20 - 2.00" ± 0.008"
Inside dia. > 2.00 - 2.40"

 

± 0.015"

 

* Eccentricity +/- 10 % on Nominal wall thickness

 

Other tolerances upon request

Mechanical  Properties

Manufactured 

forms

Material condition  Size in inches

 

Rm

 (Tensile)

Rp0,2

(Yield)

  A

(Elong.)

Hardness

 (Vickers)

      Æ, H, s KSI KSI

 %

 
Strips

 

R720      D06

H205      D06

0.002  - 0.020"

0.002  - 0.020"

>105

-

>100

-

>1

-

-

HV min 210

  R650      D03

H185      D03

0.002  - 0.020"

0.002  - 0.020"

>94

-

>90

-

>4

-

-

HV min 185

R600      D00

H165      D00

0.002  - 0.020"

0.002  - 0.020"

>87

-

>82

-

>9

-

-

HV min 165

Hollow rods Drawn without Mandrel

R450      D

H150      D

1.20 - 2.00"

1.20 - 2.00"

>65

-

>55

-

>15

-

-

HB min 150

  R400      D

H140      D

>2.00 - 3.15"

>2.00 - 3.15"

>58

-

>51

-

>15

-

-

HB min 140

Rods

 

R600      D

H160      D

0.30 - 0.80"

0.30 - 1.00"

>87

-

>75

-

>12

-

-

HB min 160

  R500      D

H150      D

>0.80 - 2.00"

>1.00 - 2.00"

>72

-

>61

-

>15

-

-

HB min 150

R420      D

H140      D

>2.00 - 3.15"

>2.00 - 3.15"

>61

-

>52

-

>18

-

-

HB min 140

D = solution heat treated, cold formed and aged
Other dimensions or other product forms upon request 

Standards Remark: The mechanical properties mentioned in the EN 12163 standard are not correct.
Explanation  Ø =  Diameter of round rods (mm) Rm = Tensile strength
H = Outside diameter for hollow rods drawn without mandrel Rp0,2 = 0,2 yield strength
s = thickness for strips (mm)

 

A = Elongation

 

Corrosion characteristics Resistance in different environments Rating
humid ammonia , chlorine very poor
atmosphere   (rural) good
atmosphere   (marine)     good
atmosphere   (industrial) good
acids very poor
vinegar moderate
fresh water, containing chloride good
sea water moderate
neutral and alkaline salt solution good
organic compounds moderate
high humidity and high temperature average/good
contact with other metals

 

 

Our B98 has a high and positive standard potential of corrosion. Consequently, there is a risk of galvanic corrosion if it enters into contact with material of lower standard potential, such as steel containing less than 13% of chromium.
B98 is not sensitive to stress corrosion
Physical 

Properties

Density (specific gravity)

Melting point, melting range

lbs./in3

°C (°F)

0.321

1038 - 1082  (1903 - 1980)

Coefficient of thermal expansion linear  (237-550°F) 10.24 Ppm In/in.°F
Specific heat (thermal capacity) Btu/lb.°F 0.091
Thermal conductivity at 37°F Btu.in/h.ft2 1753
Electrical resistance µWcm 2,8 - 5,6
Electrical conductivity MS/m 18 - 35 (cond. C,D: min 32)
Electrical conductivity % IACS 31 - 60 (cond. C,D: min 55)
Modulus of elasticity / of rigidity KSI/in2 18415 / 6960
Magnetic properties

 

Slightly diamagnetic to slightly paramagnetic
(µ = 1,0000 +/- 0,0050)
Fabrication

Properties

Cold working,  cold reduction max.

Hot working, temperature range

%

°F

Excellent, 90

Excellent, 1370 - 1555

Machining, compared with C360 Brass  (100%) % Very poor, 30 (condition D)
Suitability for polishing Good
Suitability for plating Excellent
Annealing temperature range °F 1100 - 1280
Stress relieving temperature range °F Not necessary
Soldering Excellent
Brazing Good
Oxy-acetylene-welding Good
Gas-shielded arc welding Good
Resistance welding, butt Good
Resistance welding, seam and spot Very poor
 

Additional Notes

 

To guarantee high conductivity, B98 is always delivered in a mill hardened (heat treat aged) condition.

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